piles were made of two separate 50-inch sections bolted  
 together to make an eight-foot-long pile, and were also  
 custom made for this installation. 
 After completing one shore, Castle and his team forded  
 the river which was about 60 feet wide and roughly three  
 feet deep in the middle. They waded to the other bank while  
 the helicopter flew the miniature piling rig across. This was  
 partly done to save time. The client, Water Surveys Canada,  
 was highly cost conscious and the rate for the helicopter was  
 $2,000 per hour. 
 Careful planning and preparation for this remote installation  
 ensured it went off without a hitch. On the day of the  
 installation in June of 2019, “We were at the helipad in Fort  
 McMurray at 7:30 a.m. and we were on our way home by 3  
 p.m.,” said Castle. 
 Asked what additional preparation they did for this project, 
  Castle said, “Our testing involved playing with pitches  
 and helix diameters. We also tested for potentially rocky  
 conditions. We had an incomplete sense of the ground conditions  
 we would encounter. So we had to be prepared for roots  
 and rocks. So we did a few test piles right outside our local  
 welding shop.” 
 One of the challenges that emerged during the preliminary  
 testing was that the machine was “sensitive to pile lengths,”  
 said Castle. “Slopes added a further degree of difficulty. 
 “The  machine  itself  is  finicky  because  it’s  small.”  One  
 of  Castle’s  concerns  was  that  the  power  in  the  drive  head  
 would  prove  to  be  more  than  the  tiny  Ditch  Witch  unit  
 could  cope  with.  Anticipating  this  possibility,  Castle  prepared  
 and rehearsed a solution whereby they would guywire  
 the unit down with a dedicated screw pile. Fortunately, the  
 installation  went  smoothly  and  no  additional  measures  
 were needed. 
 One of the beneficial outcomes for Castle is that he now  
 has this unique piece of piling equipment. 
 “We’ve already used Spud in other jobs,” said Castle.  
 They’ve used the mini-piling rig on a few underpinning jobs.  
 Whereas underpinning projects are conventionally done  
 from the outside, “Spud is compact enough that we were able  
 to perform underpinning from the inside of a building.” 
 Castle is also optimistic that he’ll work on similar future  
 projects with Water Surveys Canada, given their mandate of  
 monitoring Canada’s waterways, and perhaps use Spud on  
 those as well.  
 TECHNOLOGY UPDATE 
 Castle is also optimistic that he’ll work on similar  
 future projects with Water Surveys Canada, given  
 their mandate of monitoring Canada’s waterways,  
 and perhaps use Spud on those as well. 
 28 Q2  2020  www.pilingcanada.ca 
 
				
/www.pilingcanada.ca